Client: A mid-scale manufacturing unit producing packaging materials
Challenges
Machines often broke down due to poor maintenance scheduling
Production timelines were missed due to unclear task ownership
No way to measure worker productivity or assign performance goals
The OMX FLOW Solution
Automated Maintenance Scheduling: Equipment checks and servicing were scheduled, with alerts sent in advance
Production Task Automation: Daily targets were broken into line-level tasks with assigned teams and trackers
Shift-Based Performance Dashboards: Supervisors tracked who was on shift, how much was produced, and where delays occurred
Results & Impact
50% reduction in equipment downtime
40% increase in production efficiency
30% improvement in shift-level accountability
Reflection:
A factory runs on precision. OMX Sync made it possible to operate predictably, even under high demand.